Manufacturing:

Research & Development:

The cornerstone of our growth is our research capabilities and our competence in innovations in development. The highlights are:

• Embedded System Development & test capabilities
• Styling Studio
• Optical Designs & Mechatronic capabilities
• Segmented, dot-matrix, TFT colour LCD driving capabilities
• Real Time Operating system capability
• Independent Software test group

For Testing the products as per IS, DIN, JIS, SAE and Customer Specific Standards:

• Vibration & Shock Testing
• Environmental Chambers
• Water Spray Chamber
• Salt Spray Chamber
• Dust Chambers
• Spike and Electrical Noise immunity testers
• Endurance test rigs
• Standard Room for In house Calibration
• Combined Endurance, Temperature and Vibration Test Chambers
• Hot, Cold & Thermal Shock Chamber
• Vehicle level Water Vibration Test
• WEISS Germany Make Environment Chamber with Temp. Range +220°C to -50°C
• JULABO Make Oil Bath with Facility up to + 250°C & -60°C
• Liquid to Liquid Thermal Shock Chamber
• Fire Proof Chamber for Chemical Storage
• Fuel Level Sensor & Slosh Tester

Product Engineering

• Cluster Instruments Development from Black Box Concept
• Rapid Prototype (RPT)
• Electronics & PCB design
• Software Development Systems
• In house tool design & manufacturing

Process Engineering

• In house facility to build custom made mechanical, electronic equipment’s
• Early involvement during product development
• Industrial engineering activities
• PFMEA and process capability exercises
• Process validation and PPAP
• Vision based automated end of the line product testing
• Assembly lines with semi-automatic and fully automatic assembly lines

Production Facilities:

Assembly Shop: All assembly lines are built on the concept of SMED (Single minute exchange of dies) & Poka Yoke

Assembly lines for Speedometers and Gauges: Well established Manufacturing Lines for manufacturing of Mechanical Speedometers and Cross Coil Gauges.

Printing:

• Top of the Line Screen Printing Machine from Europe
• Capacity: 70 Lakhs Dials Per Annum
• Working environment:
• Air Conditioned Printing Room
• Dust & Humidity Controlled Environment
• Automatic Ink Flooding, Squeeze & Screen Tensioning
• Best Material Handling System for Dials

Laboratory & Testing:

We are having well established state of the art Laboratory and Testing facilities comprising of:

• Combined Vibration and Temp checking machine (MEOST Test)
• U.V. Weatherometer from PROVERT
• Thermal Cycling Oven-6 Nos.
• Water Spray Chamber
• Environmental Chamber
• Salt Spray Chamber
• Bulb Testing Rig
• Other Testing Machines:
• Spike Testing Machine
• Endurance Testing Machine
• Air to air thermal shock chambers- 2 nos.
• Liquid to liquid thermal shock chamber- 1 no.
• Dust Chambers- 2 nos.
• Abrasion tester
• Slosh testing
• Various endurance testing rigs for Sensors
• Electrical voltage testing facility
• ESD, CI testing facility

Panasonic Automatic SMT PCB assembly containing

The SMT PCB is state of the art facility with Clean Room System. The SMT Area is also equipped with:

• Panasonic, ESE Unister make solder paste printing machine
• Panasonic NPM ,CM602 series pick & place machines
• Material verification traceability
• Placement- 300000 components/hour
• Placement accuracy +/- 40 um/chip
• VIT-DC make reflow oven
• Parmi make 3D SPI and AOI inspection machines
• PCB size- 50*50 mm to 400*350mm
• Nutek make LASER marking machine
• Nordens make X ray machine

Plastic Moulding:

Well established set up of 25 Moulding Machines along with well-equipped tool room. All the Machines are Horizontal Injection machines with excellent setup, robotic system, Centralized material feeding, handling and movement system. Also having well established pokayoke controlled ovens for material heat treatment.

Sensor Assembly:

Having well established Sensor Manufacturing Lines for manufacturing of Speed Sensors, Temp Sensors, Position Sensors, Exhaust Gas Sensors etc. All the Lines are working on the principle of Single Piece Flow. The lines are equipped with Pokayoke at each stages and Interlinking facilities. The lines are flexible through SMED.